Advanced Manufacturing
Tetra Tech supports advanced manufacturing facility design, process engineering, industrial automation, and resilient infrastructure for complex production environments.
We help clients plan, design, modernize, and expand facilities that require high performance, controlled environments, utility coordination, and long-term operational reliability. From early planning through commissioning and lifecycle support, we help clients to deliver advanced manufacturing facilities that meet demanding requirements for compliance, performance, automation, process reliability, and future growth.
Our teams support new facility development, phased expansions, brownfield retrofits, and modernization programs through design-bid-build, design-build support, and owner-side advisory services. Our work encompasses projects ranging from specialized process-area retrofits to large, multi-phase industrial developments with complex utility, automation, and infrastructure requirements, across multiple sectors including chemical, pharmaceutical, EV battery, semiconductor, defense, food and beverage, and advanced manufacturing facilities.
Planning, Advisory, and Operational Readiness
We help clients define project requirements, evaluate options, and build a practical path from concept to execution. Our planning services support informed decisions around site strategy, permitting, cost, schedule, and phased implementation.
- Feasibility studies
- Site selection and due diligence
- Environmental planning, permitting, and compliance
- Pre-construction planning
- Cost estimating and schedule development
- Project management and controls
- Capital planning and phasing strategy
- Operational readiness planning
Architecture, Engineering, and Facility Design
We design facilities that support manufacturing operations, utility coordination, equipment needs, and future growth. Our multidisciplinary team develops integrated building and infrastructure solutions for process-intensive, high-performance, and regulated environments.
- Architecture and design
- Civil engineering
- Structural engineering
- Mechanical and heating, ventilation, and air conditioning engineering
- Electrical engineering
- Plumbing and process utility coordination
- Fire protection and life safety
- Water and wastewater
- Process engineering support
- Facility design for expansion and retrofit
Power, Energy, and Resilient Infrastructure
We design reliable power systems and supporting infrastructure for facilities where uptime, flexibility, and energy performance matter. Our work helps clients manage utility coordination, on-site generation, power quality, and resilience across critical operations.
- Substation engineering, medium voltage and high voltage
- Power bridging and on-site generation
- Utility interconnection support
- Backup power and resilient power systems
- Microgrids and energy resilience
- Power quality and distribution studies
- Energy-efficient and sustainable design
- Infrastructure planning for reliability and performance
Industrial Automation, Controls, and ICT
We design connected systems that support visibility, control, security, and efficient facility operations. Our team integrates industrial automation, controls architecture, communications systems, and digital tools that help manufacturing environments operate reliably and scale effectively.
- Industrial automation and controls
- Information and communications technology
- Security systems
- Cybersecurity and industrial controls
- Programmable logic controller, supervisory control and data acquisition, and controls integration
- Building management and power monitoring systems
- Digital twins, computational fluid dynamics, and modeling
- Technology integration and smart manufacturing systems
Process Utilities and Controlled Environments
We design specialized environments and utility systems that advanced manufacturing facilities depend on to ensure reliable production, product quality, and safe operations. Our experience includes regulated spaces, high-purity systems, environmental control, and utility coordination for demanding process applications.
- Industrial process utilities
- Cleanrooms and controlled environments
- High-purity and specialty utility systems
- Dry rooms and low-humidity environments
- Laboratory and technical spaces
- Hazardous materials environments
- Sanitary and washdown-ready facilities
- Utility coordination for performance and compliance
Delivery, Modernization, and Lifecycle Services
We help clients move from design to execution and long-term operations, with services that support startups, performance, facility upgrades, and asset value over time. Our approach extends beyond initial delivery to help facilities adapt to changing production, technology, and business needs.
- Construction administration
- Commissioning and startup support
- Existing facility assessments
- Condition assessment and asset management
- Lifecycle planning and modernization support
- Facility modernization, retrofit, and expansion support
- Performance improvement and long-term asset planning
Explore the market sectors we serve.
Experienced Teams
Our teams support advanced manufacturing projects across a range of facility types, delivery models, and compliance environments. From targeted upgrades to large-scale developments, we help clients plan, design, modernize, and expand facilities with demanding performance, utility, and operational requirements.
Project Types
- Greenfield facility development
- Brownfield expansion and retrofit
- Cleanroom and controlled-environment projects
- Process utility and infrastructure upgrades
- Production line and equipment integration
- Secure and mission-critical manufacturing spaces
Delivery and Compliance
- Design-bid-build and design-build support
- Phased capital programs and modernization efforts
- cGMP and clean manufacturing environments
- Hazardous materials and process-intensive facilities
- Food-safe and washdown-ready production spaces
- Secure and classified operational environments
Client Benefits
- Better coordination of facilities, utilities, and production needs
- Infrastructure designed for reliability and future growth
- Support for startup, commissioning, and operational readiness
- Reduced disruption during phased upgrades and retrofit programs
Connect with us. Reach out to our experts in advanced manufacturing solutions.
